Pipe valves come in different shapes, sizes, and color. Aside from proper maintenance, you should get premium quality valves, like the XHVAL ball valve, for maximum performance.
Maintenance among pipe valves plays a crucial part if you want them to perform at their best self. Not because they are designed to be durable doesn’t necessarily mean they will last long without proper care.
Proper maintenance when it comes to pipe valves promotes longevity of life span and an uninterrupted flow of operation. We have to keep it in mind that frequent repairs caused by poor maintenance add up to the costs too. Let’s quit worrying about possible cases of malfunction. Expect fully functioning pipe valves with these five tips and tricks on how to maintain them.
Maintain Cleanliness in the Area Surrounding the Valve
Cleaning the pipe valve regularly and properly ensures the safety and quality of operations. There are cleaning materials designated for pipe valves to avoid over cleaning or scratching the surface. Valves are made of different materials and not all materials can keep up with the chemicals in liquid cleaners. What we can suggest is for you to research safety cleaners for pipe valves. Always make sure that the area that surrounds it is free from dust and dirt.
For the metal or rubber parts of the valve, it is highly recommended to use cleaning materials designated for the type of material. This prevents damages caused by corrosive reactions to the cleaning materials. Ensure that after cleaning, the parts are free from soap because it can also damage the material composition of the valve.
For parts of the valve made of non-metal materials, we suggest you clean it with warm water or alcohol to kill the bacteria surrounding it. Look up some cleaning sprays on the internet which works well for metallic parts. They also help in getting rid of the dirt and dust acquired by the pipe valve. Whatever the material is, make sure to wipe the cleaning materials off right after. It would also be best to wipe the piping valve first before using cleaning sprays and soaps to remove the dirt.
Check the Equipment Every Now and Then
Every now and then, you should check the equipment if there are any damages which require repairs. Schedule two to three times a week on when the pipe valves should be checked and maintained. When a pipe valve is damaged and you have no idea that it already is, there is a huge possibility of damaging the interior and exterior of the pipeline. Ten to fifteen minutes of your time twice to thrice a week isn’t really considered as time-consuming.
If you are finding a difficult time checking for damages causing malfunction, check for corrosions or rust build up because they are usually the cause. If you detect damage in need of repair, you have to include the date of the change. Sometimes, the cause of these damages is the material composition of the pipe valves and not how it is maintained. Pipe valves are designed to last long and to keep up with the pressure and temperature of the flow.
Always Check for Leakage
Leakages are a sign of poorly maintained pipe valve or poor quality material composition. Regardless of what the reason may be, every time you conduct a weekly check, make sure no parts are left unchecked. When there is a build up of rust or mineral or corrosion, leakages have always been present. They cause damage to the pipeline and pipe valve which result in leakages.
If leakages are present, big or small, know that this compromises the safety of the users especially when it transports gas. As soon as you detect where the leakages start, determine what caused it. Is it the material, maintenance, or the surrounding environment? Keep track and document before requesting for it to be replaced or repaired. Small leaks can cause a bigger problem to the transportation of materials through the pipes.
Keep in Hand the Manual of the Manufacturer
For every purchase of a valve comes a manufacturer’s manual. It contains instructions on how to properly install, maintain, and repair aligned with their technical manual. Consider this as the first aid of pipe valves when something goes wrong. What we suggest is for you to ready a separate set of materials for the pipe valves for repairs of damages. Reading it can actually save you the time of contacting the manufacturer because every question is thoroughly answered.
Lubricate the Valves
Lubricants such as oil or grease are used to boost the performance of pipe valves. They improve the efficiency and functionality of operating valves. When pipe valves are not regularly lubricated, it affects the performance or the maximum flow rate of materials. Skipping lubrication can lead to seizures causing decreased performance. We suggest lubricating the valves once or twice a week to prolong its life span and avoid unwanted damages.
Maintaining pipe valves are not time-consuming. But even if it is, you are responsible to keep it well-maintained if you expect it to perform at its best. Bear in mind that pipelines are exposed to different types of liquid and gas. Poor maintenance can lessen its lifespan and prevent it from functioning well during operations.